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当前位置:功夫万条筒 > 行业资讯 > 酸洗无缝管生产设备
酸洗无缝管生产设备
作者:山东省龙川钢管制造有限公司    来源:http://480ascd.com    时间:2018/11/29 13:26:40

酸洗无缝管生产设备



功夫万条筒WUFENGGUANSHIYIZHONGJUYOUZHONGKONGJIEMIAN、ZHOUBIANMEIYOUJIEFENGDEZHANGTIAOGANGCAI。QUANSHIJIESHENGCHANWUFENGGUANDEGONGJIYOU110DUOGEGUOJIADE1850DUOGEGONGSIXIADE5100DUOGESHENGCHANCHANG,QIZHONGSHENGCHANSHIYOUGUANDEYOU44GEGUOJIADE170DUOGEGONGSIXIADE260DUOGECHANG。

WUFENGGUANDINGYI

功夫万条筒WUFENGGUANSHIYIZHONGJUYOUZHONGKONGJIEMIAN、ZHOUBIANMEIYOUJIEFENGDEZHANGTIAOGANGCAI。 BUXIUGANGWUFENGGUAN

酸洗无缝管的特点:

功夫万条筒QIYI、GAICHANPINDEBIHOUYUEHOU,TAJIUYUEJUYOUJINGJIXINGHESHIYONGXING,BIHOUYUEBO,TADEJIAGONGCHENGBENJIUHUIDAFUDUDESHANGSHENG;QICI、GAICHANPINDEGONGYIJUEDINGTADEJUXIANXINGNENG,YIBANWUFENGGANGGUANJINGDUDI:BIHOUBUJUNYUN、GUANNEIWAIBIAOGUANGLIANGDUDI、DINGCHICHENGBENGAO,QIENEIWAIBIAOHAIYOUMADIAN、HEIDIANBUYIQUCHU;QISAN、TADEJIANCEJIZHENGXINGBIXULIXIANCHULI。YINCITAZAIGAOYA、GAOQIANGDU、JIXIEJIEGOUYONGCAIFANGMIANTIXIANLETADEYOUYUEXING。

BUXIUGANGGUANDEZHONGLEI:

功夫万条筒JIEYAZHIFANGFAFENREYA、REJIYAHELENGBA(YA)BUXIUGANGGUAN。

功夫万条筒ANBUXIUGANGJINXIANGZUZHIBUTONGFENBANTIESUTIBANMASHITIXIBUXIUGANGGUAN、MASHITIBUXIUGANGGUAN、AOSHITIXIBUXIUGANGGUAN、AOSHITI-TIESUTIEXIBUXIUGANGGUANDENG。

BUXIUGANGGUANGUIGEJIWAIGUANZHILIANG:

功夫万条筒A、ANGB14975-94《BUXIUGANGWUFENGGANGGUAN》GUIDING,GANGGUANTONGCHANGZHANGDU(BUDINGCHI)REYAGANGGUAN1.5~10m,REJIYAGANGGUANDENGYUHEDAYU1m。LENGBA(YA)GANGGUANBIHOU0.5~1.0mmZHE,1.0~7m;BIHOUDAYU1.0mmZHE,1.5~8m。

B、REYA(REJIYA)GANGGUANDEZHIJING54~480mmGONG45ZHONG;BIHOU4.5~45mmGONG36ZHONG。LENGBA(YA)GANGGUANDEZHIJING6~200mmGONG65ZHONG;BIHOU0.5~21mmGONG39ZHONG。

C、酸洗无缝管内外表面不得有裂缝、折叠、龟裂、裂纹、轧折、离层和结疤缺陷存在,这些缺陷应完全清除掉(供机械加工用管除外),清除后不得使壁厚和外径超过负偏差。凡不超过允许负偏差的其他轻微表面缺陷可不清除。

D、ZHIDAOYUNXUSHENDU。REYA、REJIYAGANGGUAN、ZHIJINGXIAOYUHEDENGYU140mmDEBUDAYUGONGCHENGBIHOUDE5%,ZUIDASHENDUBUDAYU0.5mm;LENGBA(YA)GANGGUANBUDAYUGONGCHENGBIHOUDE4%,ZUIDASHENDUBUDAYU0.3mm。

功夫万条筒E、GANGGUANLIANGDUANYINGQIECHENGZHIJIAO,BINGQINGCHUMAOCI。BUXIUGANGWUFENGGUANDEZHIZAOGONGYI:

1.REYA(JIYAWUFENGGANGGUAN):YUANGUANPI→JIARE→CHUANKONG→SANGUNXIEYA、LIANYAHUOJIYA→TUOGUAN→DINGJING(HUOJIANJING)→LENGQUE→JIAOZHI→SHUIYASHIYAN(HUOTANSHANG)→BIAOJI→RUKU

YAZHIWUFENGGUANDEYUANLIAOSHIYUANGUANPI,YUANGUANPEIYAOJINGGUOQIEGEJIDEQIEGEJIAGONGCHENGZHANGDUYUEWEI1MIDEPILIAO,BINGJINGCHUANSONGDAISONGDAORONGLUNEIJIARE。GANGPIBEISONGRURONGLUNEIJIARE,WENDUDAYUEWEI1200SHESHIDU。RANLIAOWEIQINGQIHUOYIGUI。LUNEIWENDUKONGZHISHIGUANJIANXINGDEWENTI.YUANGUANPICHULUHOUYAOJINGGUOYALICHUANKONGJIJINXINGCHUANKONG。YIBANJIAOCHANGJIANDECHUANKONGJISHIZHUIXINGGUNCHUANKONGJI,ZHEIZHONGCHUANKONGJISHENGCHANXIAOLVGAO,CHANPINZHILIANGHAO,CHUANKONGKUOJINGLIANGDA,KECHUANDUOZHONGGANGZHONG。CHUANKONGHOU,YUANGUANPIJIUXIANHOUBEISANGUNXIEYA、LIANYAHUOJIYA。JIYAHOUYAOTUOGUANDINGJING。DINGJINGJITONGGUOZHUIXINGZUANTOUGAOSUXUANZHUANRUGANGPEIDAKONG,XINGCHENGGANGGUAN。GANGGUANNEIJINGYOUDINGJINGJIZUANTOUDEWAIJINGZHANGDULAIQUEDING。GANGGUANJINGDINGJINGHOU,JINRULENGQUETAZHONG,TONGGUOPENSHUILENGQUE,GANGGUANJINGLENGQUEHOU,JIUYAOBEIJIAOZHI。

2.LENGBA(YA)WUFENGGANGGUAN:YUANGUANPI→JIARE→CHUANKONG→DATOU→TUIHUO→SUANXI→TUYOU(DUTONG)→DUODAOCILENGBA(LENGYA)→PIGUAN→RECHULI→JIAOZHI→SHUIYASHIYAN(TANSHANG)→BIAOJI→RUKU。

无缝管的轧制方法较热轧(挤压无缝钢管)复杂。它们的生产工艺流程前三步基本相同。不同之处从第四个步骤开始,圆管坯经打空后,要打头,退火。退火后要用专门的酸性液体进行酸洗。酸洗后,涂油。然后紧接着是经过多道次冷拔(冷轧)再坯管,专门的热处理。热处理后,就要被矫直。钢管经矫直后由传送带送至金属探伤机(或水压实验)进行内部探伤。若钢管内部有裂纹,气泡等问题,将被探测出。钢管质检后还要通过严格的手工挑选。钢管质检后,用油漆喷上编号、规格、生产批号等。并由吊车吊入仓库中。

BIAOZHUN

1.JIEGOUYONGWUFENGGUAN(GB/T8162-2008)SHIYONGYUYIBANJIEGOUHEJIXIEJIEGOUDEWUFENGGUAN。

功夫万条筒2.LIUTISHUSONGYONGWUFENGGUAN(GB/T8163-2008)SHIYONGYUSHUSONGSHUI、YOU、QIDENGLIUTIDEYIBANWUFENGGUAN。

3.DIZHONGYAGUOLUYONGWUFENGGUAN(GB3087-2008)SHIYONGYUZHIZAOGEZHONGJIEGOUDIZHONGYAGUOLUGUOREZHENGQIGUAN、FEISHUIGUANJIJICHEGUOLUYONGGUOREZHENGQIGUAN、DAYANGUAN、XIAOYANGUANHEGONGZHUANGUANYONGDEYOUZHITANSUJIEGOUGANGREYAHELENGBA(YA)WUFENGGUAN。

4.GAOYAGUOLUYONGWUFENGGUAN(GB5310-2008)SHIYONGYUZHIZAOGAOYAJIQIYISHANGYALIDESHUIGUANGUOLUSHOUREMIANYONGDEYOUZHITANSUGANG、HEJINGANGHEBUXIUNAIREGANGWUFENGGUAN。

5.HUAFEISHEBEIYONGGAOYAWUFENGGUAN(GB6479-2000)SHISHIYONGYUGONGZUOWENDUWEI-40~400℃、GONGZUOYALIWEI10~30MaDEHUAGONGSHEBEIHEGUANDAODEYOUZHITANSUJIEGOUGANGHEHEJINGANGWUFENGGUAN。

功夫万条筒6.SHIYOULIEHUAYONGWUFENGGUAN(GB9948-2006)SHISHIYONGYUSHIYOUJINGLIANCHANGDELUGUAN、REJIAOHUANQIHEGUANDAOWUFENGGUAN。

7.DIZHIZUANTANYONGGANGGUAN(YB235-70)SHIGONGDIZHIBUMENJINXINGYANXINZUANTANSHIYONGDEGANGGUAN,ANYONGTUKEFENWEIZUANGAN、ZUANTING、YANXINGUAN、TAOGUANHECHENDIANGUANDENG。

功夫万条筒8.JINGANGSHIYANXINZUANTANYONGWUFENGGUAN(GB3423-82)SHIYONGYUJINGANGSHIYANXINZUANTANDEZUANGAN、YANXINGAN、TAOGUANDEWUFENGGUAN。

9.SHIYOUZUANTANGUAN(YB528-65)SHIYONGYUSHIYOUZUANTANLIANGDUANNEIJIAHOUHUOWAIJIAHOUDEWUFENGGUAN。

功夫万条筒10.CHUANBOYONGTANGANGWUFENGGUAN(GB5312-85)

功夫万条筒ZHONGGUOCHUANJISHECAILIAOYUHANJIEGUIFAN——ZHONGGUOCHUANJISHE(CCS)

NUOWEICHUANJISHE(DNV)GUIFAN——NUOWEICHUANJISHE(DNV)

功夫万条筒YINGGUOLAOSHICHUANJISHE(LR)GUIFAN——YINGGUOLAOSHICHUANJISHE(LR)

DEGUOLAOAIDECHUANJISHE(GL)GUIFAN——DEGUOLAOAIDECHUANJISHE(GL)

MEIGUOCHUANJISHE(ABS)GUIFAN——MEIGUOCHUANJISHE(ABS)

FAGUOCHUANJISHE(BV)GUIFAN——FAGUOCHUANJISHE(BV)

YIDALICHUANJISHE(RINA)GUIFAN——YIDALICHUANJISHE(RINA)

RIBENCHUANJISHE(NK)GUIFAN——RIBENCHUANJISHE(NK)

SHIZHIZAOCHUANBOIJINAIYAGUANXI、ⅡJINAIYAGUANXI、GUOLUJIGUOREQIYONGDETANSUGANGWUFENGGUAN。TANSUGANGWUFENGGUANGUANBIGONGZUOWENDUBUCHAOGUO450℃,HEJINGANGWUFENGGUANGUANBIGONGZUOWENDUCHAOGUO450℃。

功夫万条筒11.QICHEBANZHOUTAOGUANYONGWUFENGGUAN(GB3088-82)SHIZHIZAOQICHEBANZHOUTAOGUANJIQUDONGQIAOQIAOQIAOZHOUGUANYONGDEYOUZHITANSUJIEGOUGANGHEHEJINJIEGOUGANGREYAWUFENGGUAN。

12.CHAIYOUJIYONGGAOYAYOUGUAN(GB3093-86)SHIZHIZAOCHAIYOUJIPENSHEXITONGGAOYAGUANYONGDELENGBAWUFENGGUAN。

功夫万条筒13.YEYAHEQIDONGGANGTONGYONGJINGMINEIJINGWUFENGGUAN(GB8713-88)SHIZHIZAOYEYAHEQIDONGGANGTONGYONGDEJUYOUJINGMINEIJINGCHICUNDELENGBAHUOLENGYAJINGMIWUFENGGUAN。

14.LENGBAHUOLENGYAJINGMIWUFENGGUAN(GB3639-83)SHIYONGYUJIXIEJIEGOU、YEYASHEBEIDECHICUNJINGDUGAOHEBIAOMIANGUANGJIEDUHAODELENGBAHUOLENGYAJINGMIWUFENGGUAN。XUANYONGJINGMIWUFENGGUANZHIZAOJIXIEJIEGOUHUOYEYASHEBEIDENG。

功夫万条筒15.JIEGOUYONGBUXIUGANGWUFENGGUAN(GB/T14975-2002)SHIGUANGFANYONGYUHUAGONG、SHIYOU、QINGFANG、YILIAO、SHIPIN、JIXIEDENGGONGYEDENAIFUSHIGUANDAOHEJIEGOUJIANJILINGJIANDEBUXIUGANGZHICHENGDEREYA(JI、KUO)HELENGBA(YA)WUFENGGUAN。

16.LIUTISHUSONGYONGBUXIUGANGWUFENGGUAN(GB/T14976-2002)SHIYONGYUSHUSONGLIUTIDEBUXIUGANGZHICHENGDEREYA(JI、KUO)HELENGBA(YA)WUFENGGUAN。

17.YIXINGWUFENGGUANSHICHULEYUANGUANYIWAIDEQITAJIEMIANXINGZHUANGDEWUFENGGUANDEZONGCHENG。ANGANGGUANJIEMIANXINGZHUANGCHICUNDEBUTONGYOUKEFENWEIDENGBIHOUYIXINGWUFENGGUAN(DAIHAOWEID)、BUDENGBIHOUYIXINGWUFENGGUAN(DAIHAOWEIBD)、BIANZHIJINGYIXINGWUFENGGUAN(DAIHAOWEIBJ)。YIXINGWUFENGGUANGUANGFANYONGYUGEZHONGJIEGOUJIAN、GONGJUHEJIXIELINGBUJIAN。

功夫万条筒18.DIWENGUANDAOYONGWUFENGGANGGUAN(GB/T18984-2003)SHIYONGYU-45℃~-195℃JIDIWENYALIRONGQIGUANDAOYIJIDIWENREJIAOHUANQIGUANDAOYONGWUFENGGANGGUAN

酸洗无缝管是用10、20、30、35、45等优质碳结钢16Mn、5MnV等低合金结构钢或40Cr、30CrMnSi、45Mn2、40MnB等合结钢热轧或冷轧制成的。10、20等低碳钢制造的无缝管主要用于流体输送管道。45、40Cr等中碳钢制成的无缝管用来制造机械零件,如汽车、拖拉机的受力零件。 一般用无缝管要保证强度和压扁试验。热轧钢管以热轧状态或热处理状态交货;冷轧以热以热处理状态交货。低中压锅炉用无缝管:用于制造各种低中压锅炉、过热蒸汽管、沸水管、水冷壁管及机车锅炉用过热蒸汽管、大烟管、小烟管和拱砖管等。

功夫万条筒YONGYOUZHITANSUJIEGOUGANGREYAHUOLENGYA(BO)WUFENGGUAN。ZHUYAOYONG10、20HAOGANGZHIZAO,CHUBAOZHENGHUAXUECHENGFENHEJIXIEXINGNENGWAIYAOZUOSHUIYASHIYAN,JUANBIAN、KUOKOU、YABIANDENGSHIYAN。REYAYIREYAZHUANGTAIJIAOHUO、LENGYA(BO)YIRECHULIZHUANGTAIJIAOHUO。JIANGYINLUBAOGUANYEYOUXIANGONGSITIGONGWUFENGGUANLILUNJIZHONGFANGSHI: WUFENGGUANLILUNJISUANGONGSHI: (WAIJING–BIHOU )×BIHOU ×0.02466= WUFENGGUANMEIMIDEZHONGLIANG{GONGJIN}


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